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Overview
Complete
Manufacturing Process Audit Checklist
25 Sep 2019 / Jay Rusling
Inspection score
75%
Failed items
5
Created actions
3
Auditor
Jay Rusling
Shift
Morning
Site
304 Oglesbee Rd, Wilmington, OH, 45177
Conducted on

25th Sep, 2019

9:30 AM +08

Failed items
5
Inspection / Safety
Are employees wearing the appropriate personal protective equipment (PPE) for their task and location?
No
Photos
Actions
To do
Contact the usual supplier for 2 batches of protective he...
Inspection / Safety
Are safety equipment and facilities such as fire extinguishers and eye-washing stations easily accessible and in working order?
No
Actions
To do
Have a dedicated fire extinguisher each for sector 3 and ...
Inspection / Motions
Are operators moving in the most efficient manner? (Add note for possible improvements)
No
Notes
It seems that more people are needed in the manual assembly sector. I've spoken to some workers and they've consistently informed me of the struggle to keep up with the machine's output.
Inspection / Reporting Process
Are employees aware of the correct reporting procedure for safety, quality, and efficiency concerns?
No
Notes
A refresher may be needed since not everyone is aware of the standard process.
Actions
To do
Print handouts of standard safety, quality, and efficienc...
Inspection / Documentation of Processes
Are all employees following the same standard work documentation process?
No
Notes
This is to be reviewed after the handouts are distributed.
Actions
3
Inspection
5
3
75%
Safety
2
2
60%
Are employees wearing the appropriate personal protective equipment (PPE) for their task and location?
No
Photos
Actions
To do
Contact the usual supplier for 2 batches of protective he...
Are machine guards in place and functioning properly?
Yes
Do workers follow standard safety procedures, using movements that reduce ergonomic risks?
Yes
Is loose clothing tucked in and long hair tied back?
Yes
Are safety equipment and facilities such as fire extinguishers and eye-washing stations easily accessible and in working order?
No
Actions
To do
Have a dedicated fire extinguisher each for sector 3 and ...
Materials and Tools
100%
Does each workstation have the right materials and tools in the right quantity?
Yes
Are operators utilizing the tools and materials in the correct order?
Yes
Are tools and materials in good working condition?
Yes
Motions
1
50%
Are operators moving in the most efficient manner? (Add note for possible improvements)
No
Notes
It seems that more people are needed in the manual assembly sector. I've spoken to some workers and they've consistently informed me of the struggle to keep up with the machine's output.
Are assembly operations uniform?
Yes
Is the process efficient enough considering the available resources?
N/A
Notes
Will look into proper distribution of workers to see if we need to hire more manual assembly workers, or we can re-assign some instead.
Workstation
100%
Is this the best location in the plant for achieving this station’s objective?
Yes
Does the location fit into your process in terms of shipping, receiving and safety?
Yes
Does the station have the appropriate equipment and fixtures for the task?
Yes
Are error-proofing devices available and functioning correctly?
Yes
Reporting Process
1
1
66.67%
Are employees aware of the correct reporting procedure for safety, quality, and efficiency concerns?
No
Notes
A refresher may be needed since not everyone is aware of the standard process.
Actions
To do
Print handouts of standard safety, quality, and efficienc...
Do operators have direct access to manufacturing engineers to give feedback on work instructions?
Yes
Are reported problems documented and corrected quickly, or is there a delay?
Yes
Notes
Some floor managers also have iAuditor accounts for reporting and corrective actions.
Documentation of Processes
1
66.67%
Are all employees following the same standard work documentation process?
No
Notes
This is to be reviewed after the handouts are distributed.
Can operators access the most recent instructions?
Yes
Are operators reviewing standard instructions regularly and do they actually understand the process?
Yes
Sign-off
Auditor's full name and signature
Jay Rusling
25th Sep, 2019 3:15 PM +08
Media summary
2 Media files