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Overview
Complete
Manufacturing Process / 13 Mar 2019 / Arlene Nelson
FMEA Template
Inspection score
92.67%
Failed items
0
Created actions
0
Site
Sydney
Product/ Process Name
Manufacturing Process
Location
4313 Ashcraft Ave., Birmingham, AL 35222
Prepared by
Arlene Nelson
Conducted on

13th Mar, 2019

12:22 PM +08

Inspection
92.67%
Failure Modes and Effects Analysis
92.67%
Failure Modes and Effects Analysis / Specify the function (process step or input)
92.67%
Failure Modes and Effects Analysis / Specify the function (process step or input) / FUNCTION 1
100.00%
Function
Fixture cleanliness for loading
Potential Failure Mode
Dirty sixups
Potential Failure Effect
High particulates, lower yields
Severity Rating
10
From0to10
Potential Cause
Not cleaned often enough
Occurrence Rating
10
From0to10
Current Controls
None
Detection Rating
10
From0to10
RPN
1000
Failure Modes and Effects Analysis / Specify the function (process step or input) / FUNCTION 2
100.00%
Function
Orientation of gun sets
Potential Failure Mode
Overspray from bottom gun settling on unpainted parts
Potential Failure Effect
High particulates, lower yields
Severity Rating
10
From0to10
Potential Cause
Bottom gun is oriented first instead of last
Occurrence Rating
10
From0to10
Current Controls
Setup sheet
Detection Rating
10
From0to10
RPN
1000
Failure Modes and Effects Analysis / Specify the function (process step or input) / FUNCTION 3
93.33%
Function
Booth dynamics and cleanliness for paint application
Potential Failure Mode
Increased airborne contamination
Potential Failure Effect
Higher than normal particulate scrap at the start
Severity Rating
8
From0to10
Potential Cause
Unstable process, needs to reach equilibrium
Occurrence Rating
10
From0to10
Current Controls
None
Detection Rating
10
From0to10
RPN
800
Failure Modes and Effects Analysis / Specify the function (process step or input) / FUNCTION 4
86.67%
Function
Gun setup by operator
Potential Failure Mode
Inadequate preventive maintenance
Potential Failure Effect
Lower transfer efficiency, higher costs
Severity Rating
9
From0to10
Potential Cause
Poor discipline or adherence to procedures
Occurrence Rating
7
From0to10
Current Controls
Maintenance log
Detection Rating
10
From0to10
RPN
630
Failure Modes and Effects Analysis / Specify the function (process step or input) / FUNCTION 5
83.33%
Function
Paint removal filter for basecoat
Potential Failure Mode
Improperly sized
Potential Failure Effect
Create particulates
Severity Rating
8
From0to10
Potential Cause
Improper specification
Occurrence Rating
7
From0to10
Current Controls
None
Detection Rating
10
From0to10
RPN
560
Completion
Full Name and Signature of Facilitator
Arlene Nelson (process improvement)
13th Mar, 2019 1:03 PM +08
Completion / FMEA Team
Completion / FMEA Team / MEMBER 1
Full Name and Signature of Team Member
Marco Bernal (quality assurance)
13th Mar, 2019 1:05 PM +08
Completion / FMEA Team / MEMBER 2
Full Name and Signature of Team Member
Pearl Deercove (product design)
13th Mar, 2019 1:06 PM +08
Completion / FMEA Team / MEMBER 3
Full Name and Signature of Team Member
Leonard Mulberry (manufacturing)
13th Mar, 2019 1:08 PM +08