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Overview
Complete
01 May 2019 / Cell Relining & Pre-Heat / Solidum Construction Co.
Kaizen Report TemplateConducted on1st May, 2019BySafetyCulture Staff
Site
Sydney
Department
Cell Relining & Pre-Heat
Company
Solidum Construction Co.
Address
4964 Marshville Rd., Middletown NY New York
Prepared by
Donnabelle Bem
Conducted on

1st May, 2019

5:05 PM +08

Kaizen Report Template
Project Title
Improve Materials Management
Category
Quality improvement
Health and safety
Productivity
Section/Process
Tool Crib Area
Current Situation
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Photos
Root Cause Analysis
Potential Causes
Potential Causes / Potential Causes 1
Potential Cause
Lack of differentiation in critical spares vs. common items; fast-moving vs. slow-moving items
Potential Causes / Potential Causes 2
Potential Cause
Under-utilized space due to slow-moving items and idle items/tools/consumables etc.
Potential Causes / Potential Causes 3
Potential Cause
Unclear inventory levels (Overall as well as item-wise)
Potential Causes / Potential Causes 4
Potential Cause
Lack of ownership by employees for material issue
Potential Causes / Potential Causes 5
Potential Cause
No status description is updated (work-in-progress; OK/Not OK etc.)
Root Cause of the Problem
Inventory
Improvement Measures
Select all that apply
5S
Gemba Walk
Audits
Awareness
Results
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Benefits
Projected savings of USD 500,000 due to reduced inventory levels of consumables, hand tools, and maintenance spares, ZERO stock-outs for critical and strategic materials and no time delays in accessing materials, tools, consumables, and equipment.
Completion
Additional comments
When things can be seen clearly, wastes are reduced. Implementing kaizen boosts employee morale by promoting a sense of pride in their respective areas while giving them greater ownership of their responsibilities in the workplace.
Completion / Participation
Completion / Participation / Participation 1
Name & Designation
Ana Seymoore, Senior Manager of Smelter Services
Completion / Participation / Participation 2
Name & Designation
McCullough Katz, Superintendent of Cell Relining
Completion / Participation / Participation 3
Name & Designation
Barbara Antigonish, Area Assistant Planner
Completion / Participation / Participation 4
Name & Designation
Jim Hoang, Senior Technician
Completion / Participation / Participation 5
Name & Designation
Area Operators (108 employees)
Name & Signature of Quality Manager
Donnabelle Bem
1st May, 2019 5:22 PM +08
Photos