01 May 2019 / Cell Relining & Pre-Heat / Solidum Construction Co.
Cell Relining & Pre-Heat
Solidum Construction Co.
4964 Marshville Rd., Middletown NY New York
1st May, 2019
5:05 PM +08
Kaizen Report Template
Improve Materials Management
Health and safety
Tool Crib Area
Take/attach photos before kaizen
Root Cause Analysis
Potential Causes / Potential Causes 1
Lack of differentiation in critical spares vs. common items; fast-moving vs. slow-moving items
Potential Causes / Potential Causes 2
Under-utilized space due to slow-moving items and idle items/tools/consumables etc.
Potential Causes / Potential Causes 3
Unclear inventory levels (Overall as well as item-wise)
Potential Causes / Potential Causes 4
Lack of ownership by employees for material issue
Potential Causes / Potential Causes 5
No status description is updated (work-in-progress; OK/Not OK etc.)
Root Cause of the Problem
Select all that apply
Take/attach photos after kaizen
Projected savings of USD 500,000 due to reduced inventory levels of consumables, hand tools, and maintenance spares, ZERO stock-outs for critical and strategic materials and no time delays in accessing materials, tools, consumables, and equipment.
When things can be seen clearly, wastes are reduced. Implementing kaizen boosts employee morale by promoting a sense of pride in their respective areas while giving them greater ownership of their responsibilities in the workplace.