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Overview
Complete
33873 / Quality Control / 7 Mar 2019 / Jem Scout
Manufacturing SOP Compliance TemplateConducted on7th Mar, 2019BySafetyCulture Staff
Inspection score
77.78%
Failed items
2
Created actions
0
Site
Sydney
Process Name
Processing and packaging of instant coffee
SOP #
33873
Department
Quality Control
Location
14 W. Block Maple Street Saint Johns, FL 85469
Conducted on

7th Mar, 2019

11:41 AM +08

Prepared by
Jem Scout
Failed items
2
Inspection / Procedures
Is the oven set at 200 degrees celsius for the initial roasting of coffee beans?
No
Notes
Oven was initially set at 195 degrees. I was able to point out the temperature discrepancy and it was adjusted before the first batch of coffee beans could be compromised.
Photos
Inspection / Procedures
Do workers perform inspections during assembly line production? (Checking conformity to specs and for visual defects)
No
Notes
Workers typically perform final inspections but neglect inspections during production (DUPRO)
Inspection
2
77.78%
Purpose
[SAMPLE ONLY. You may customize this template based on your business requirements] For the purpose of example, this manufacturing SOP is for (instant coffee manufacturing) The purpose of this SOP is to ensure that the correct steps are taken to roast, freeze-dry, and process coffee beans to produce instant coffee.
Scope
The scope of a manufacturing SOP answers the following questions: 1. Where is the SOP to be used? e.g. area, process, department, stage? --- (roasting and packing of coffee) 2. Who is the SOP for? e.g. operator, manager, QA --- (as a guide for operators, as compliance verification for managers) 3. Are there any specific limitations or exceptions to this SOP? (This only applies to instant coffee manufacturing. There is a separate SOP for processing and packing fresh brew)
Procedures
2
77.78%
Workers wear PPE/sanitary clothing before entering the production floor?
Yes
Are vents activated prior to turning on industrial machines?
Yes
Is the oven set at 200 degrees celsius for the initial roasting of coffee beans?
No
Notes
Oven was initially set at 195 degrees. I was able to point out the temperature discrepancy and it was adjusted before the first batch of coffee beans could be compromised.
Photos
Is the coffee freezing hall set to -50 degrees Celsius?
Yes
Are workers putting on thermal clothing before entering the coffee freezing hall?
Yes
Notes
Would need at least 2 more sets of thermal wear since workers are only sharing a single set. Should an emergency occur, more than 1 person may need to enter the freezing hall. See image for recommended cold storage suit.
Photos
Do workers spend less than 10 minutes at a time in the freezing hall?
Yes
Is the low pressure vacuum set at 60 degrees Celsius?
Yes
Do workers perform inspections during assembly line production? (Checking conformity to specs and for visual defects)
No
Notes
Workers typically perform final inspections but neglect inspections during production (DUPRO)
Do workers perform final inspections before products are packed in boxes?
Yes
Completion
Full Name and Signature of Employee
Jem Scout
7th Mar, 2019 12:22 PM +08
Photos